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  1. #1

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    Manuals / Exploded views

    Ok this seems to be happening a lot lately.
    Many users are asking for manuals and exploded views of engines. And since pbk inspired me lol, i thought id start a thread so we can list all the engines manuals and what not..

    I've included some of the wiring diagrams, carby and suspension manuals too.

    please note that most these links are online PDF's so give them time to load

    most of this info available here - Video/Downloads - DHZ Mini Moto here Manuals and Guides : Elstar Products, Factory-tuned Racing Motorbikes ATV (Quad Bikes), aftersale support, spare parts and accessories. An agent for Apollo motorbikes, Orion, Elstar Motorbikes Shineray. High-quality parts by FastAce, Motul, RK, Ariet and here Pitbike - Reservdelar & manualer
    the DHZ link even includes some of the DHZ bike assembly manuals
    but for those can cant search for this stuff, here it is again.

    SERVICE MANUALS

    THUMPSTAR manual - http://www.scribd.com/doc/45931036/T...ine-Parts-list

    Kawasaki KLX110 - http://boss.csteam.free.fr/Moto/SM_KLX110-A1.PDF

    ENGINES

    Zongshen Z155 Manual / Exploded View - http://www.dhz.com.au/assets/userman...ne-diagram.pdf

    Zongshen z160HO Manual / Exploded view - http://www.dhz.com.au/assets/userman...ne_Diagram.pdf
    PITSTER 150 HO ENGINE BREAKDOWN

    Zongshen 140 Manual / Exploded view - http://www.dhz.com.au/assets/userman...NE_DIAGRAM.pdf (same as yx140)

    Lifan 140 Manual / Exploded view - http://www.dhz.com.au/assets/usermanual/1P55FMJ.pdf
    wiring diagram - http://www.dhz.com.au/assets/userman...g_Diagrams.jpg

    Lifan 150 Manual / Exploded view - http://www.scribd.com/doc/45930284/L...0cc-parts-list

    Lifan / Ducar (Shineray) / Loncin 125 (including lifan type R) kick start only crank mounted clutch engines Manual / Exploded view - http://www.dhz.com.au/assets/usermanual/1P52FMI.pdf (should be same for all crank mounted clutch engines)

    YX / GPX 125 manual / exploded view - http://www.scribd.com/doc/45930485/Y...140-parts-list

    Daytona 115 / 125 Manual / Exploded view - http://www.scribd.com/doc/45930278/D...nes-parts-list

    Daytona 150 Manual / Exploded view - owners manualhttp://daytona-global.com/products/pdf/84346.pdf

    Jialing 125 Manual / Exploded view (same as most 125 engines) - http://www.scribd.com/doc/45930295/P...5cc-parts-list

    Jialing 107 (110) 3 Valve manual / exploded view - http://www.scribd.com/doc/45930290/P...lve-Parts-list

    Honda crf50 manual / exploded view - HONDA CRF50 Technical Drawings

    WIRING

    Genuine KLX wiring diagram (extracted from the manual) - http://img413.imageshack.us/img413/9...nklxwiring.jpg
    2010/2011 models http://www.tradebit.com/usr/ridered-...110_wiring.pdf

    Zongshen z160HO wiring diagram - http://www.dhz.com.au/assets/userman...agram_z160.pdf

    Lifan 150 ORK / outer rotor kit - TBolt USA, LLC

    Inner rotor / IRK diagram - http://www.elstars.com.au/products/i...e/rk-in_02.jpg

    Several wiring diagrams (bottom image for most bikes) - Hopper Wiring Diagrams Hooper Imports Experts on Chinese Motorcycles and Parts, Engines

    Standard 110 / 125 / 138 wiring diagram - http://www.dhz.com.au/assets/userman...g_Diagrams.jpg

    CARB

    Keihin PWK (99% same as OKO) parts list / exploded view - http://keihin-us.com/am/_media/pdf/pwk_parts.pdf
    http://scootrs.com/images/pwk-type.png

    Keihin PE series parts list / exploded view - http://www.sudco.com/Diagrams123/exppe.gif

    Mikuni VM series (similar to chinese mikuni carb) manual / parts list / exploded view - http://www.mikuni.com/pdf/vmmanual.pdf

    Mikuni TM series parts list / exploded view - Sudco - Mikuni TM Carburetor Parts
    http://www.sudco.com/Diagrams323728/exptm.gif

    SUSPENSION

    FASTACE Catalog 2008 - http://www.elstars.com.au/pdf/manual...talog-2008.pdf

    FASTACE Catalog 2009 - http://www.elstars.com.au/pdf/manual...talog-2009.pdf

    FASTACE AS02 / AS-02 USD forks manual - http://www.scribd.com/doc/45930621/F...Service-Manual

    ELKA MiniSeries 50 manual - http://www.scribd.com/doc/45930736/E...Service-Manual

    Marzocchi Shiver 35mmm manual / exploded view - http://www.scribd.com/doc/45931099/M...loded-diagramf
    parts list - http://www.scribd.com/doc/45931013/M...rks-parts-list

    for anything your looking for or maybe links above have gone dead check this scribd page out that someone has compiled.. http://www.scribd.com/MinibikeTech

    im still adding to the list, as its hard to locate all the diagrams/manuals.

    if anyone has anything they'd like to add, PM me or post it up and ill include it..

    also iv tried to make it site search friendly with certain wording/spacing..

    also id like to thank ken from DHZ for updating his site and including some of the information. i'm actually going to email him requesting for a couple more of the much needed manuals/exploded views..(mainly suspension).
    Last edited by sean01; 03-05-2012 at 09:35 AM.

  2. #2

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    Kudos.

    Top of my bookmark list.

  3. #3
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    thanks for the mention lol

    yes indeed a freakin good thread, this should be stickied ASAP!
    NSW Miniriders Crew


  4. #4

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    Definately worth a sticky

  5. #5

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    Top job putting all those links in one place.

    +Reps and a sticky for you
    If you can't explain it simply, you don't understand it well enough.

  6. #6

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    yeah definately +reps mate, top job, just goes to show the commitment of the members in this community, no one HAS TO do a review, or do a tutorial, or anything... but they take the time and do stuff like this! Great stuff mate.
    ________
    OUTDOOR TUBES
    Last edited by jordancurrie; 12-05-2011 at 05:27 PM.

  7. #7

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    yep well i spose it was another topic that was well over due..

    cheers for the replies and the sticky

  8. #8

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    Thanks for the Parts Books they have been helpful

  9. #9

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    "The document 'YX.GPX engine exploded diagram' has been deleted"

    If someone else has this stored localled, I'd be happy to host it so everyone else can access it.

  10. #10

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    Quote Originally Posted by benaylen View Post
    "The document 'YX.GPX engine exploded diagram' has been deleted"

    If someone else has this stored localled, I'd be happy to host it so everyone else can access it.
    iv updated it with an alternative... these engines are 99% the same from style to style..

    grabbed it from here MinibikeTech on Scribd | Scribd

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