Ct110 engine conversion to Zongshen 140cc

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Daca

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Can someone help me how to wire up 140 Zongshen motor to a Honda postie ct110.colour matching?
 
Just did one today and from all the info I can find the colours all match except for one (blue white / blue yellow).
I cut and swapped the CDI plugs and the plug for the engine to Honda loom. I also had to add an extra ground (green) for the coil.
Haven't been able to test it yet though due to a lack of fuel tap :/
Will keep you posted on whether it runs or not and post some pics tomorrow night
 
What colour wire's do you have coming from the stator on the ZS 140 ?


green w/red stripe is a neutral indicator (not used)
black w/red stripe is the power in to the cdi
blue w/white stripe is the fire signal from the crank to the cdi to blue w/yellow on CT100 harness
green is earth.
yellow and white are from the lighting coil, both go to the 4 pin voltage regulator

If you have 2x yellow wire's from the lighting coil you will need to change your regulator rectifier to a full wave one


CT110 wiring diagram
http://ct90-ct110.com/PDFs/2002-2004_CT110_NZ_Postie_Wiring_Diagram_PDF.pdf
 

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