Making a new wiring loom / harness

[Bjbarsted]

Ok so I want to get rid of the original loom it looks absolute **** house
Questions:
What size wiring do I need
Where do you guys buy the different colour wire from
Where can I source the pins for the plugs or new plugs with pins
I have every thing ells
Plenty info around on what pins are for what in the cdi but only stuff I can't find is decent wire with the right colours and no idea what size pins I need to replace the old ones
I should be able to remove the old pins from the original plug but that's still no good with out the pins lol

 

[my67xr]

it it kick start or electric start ?
the problem with the looms is that buying new plugs, sockets, and male/female bullet terminals will cost yopu more than a new loom.
and then they are still cheap china terminals/plugs/sockets which will cause the same problems as the ones that are fitted.



kick start i'd just buy a new loom,
$8 ono, inc delivery
Wire Loom Wiring Harness Kick Start 125cc 140cc 150cc 250cc Dirt Bike PIT Trail | eBay

Engine Wiring Harness Loom 5 PIN 50 90 125 CC 138 PIT PRO Trail Dirt ATV Bike | eBay

Wire Loom Wiring Harness 50cc 90cc 125cc 140 150cc Dirt Bike PIT Trail Thumpstar | eBay


or $5 ex china-
125cc Engine Wiring Harness XR70 XR50 CRF50 PIT Bikes | eBay

 

[Bjbarsted]

Wow really only $8
Yeh it's kickstart

 

[Bjbarsted]

I was just looking at my cdi it has 8 pins what one of them would work??

 

[my67xr]

so it looks like this ?



what engine and stator do you have ?

 

[Bjbarsted]

Yes exactly

 

[my67xr]

ok,
you didn't mention those details in your original post.
they are a touch dearer at $13 ex NSW inc delivery
High KIT Wire Harnes FOR 150cc Lifan Engine PIT Bike | eBay

 

[Bjbarsted]

I didn't actually know myself untill I just checked in my box of parts lol

 

[Bjbarsted]

Is that just an 8pin waterproof plug?
AAnd what are all them wires for lol

 

[my67xr]

 

[Bjbarsted]

So with this cdi I can put lights on my bike as well

 

[my67xr]

yeah, as long as you aren't running high wattage globes
you will need a regulator rectifier and battery as well