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  1. eagle

    shimming a 155z

    Current status: As I continued engine assembly (clutch side almost complete) I had the drum stuck once again... So I took everything apart again and now I'm starting to do things a bit more methodic. I'm not sure of the outcoming, I'm doing this also to learn something and since I found no...
  2. eagle

    shimming a 155z

    Alright, thanks for the answer. Shift drum is fine. Its got 0.1mm play but since its only bolted to one side of the case this was easy. I had problems with those knobs on the side of the sprockets to be pushed to hard against the side of the sprockets with the slots before holes and knobs...
  3. eagle

    shimming a 155z

    I wouldn't expect daytona to put this kinda information in their manuals. 2/10mm means 0.2mm play, I'm not sure it was just a typo ;) but there's quite a lot difference between 0.02mm and 0.2mm play ^^ here's a pic of the gauge setup But I guess I'll leave it as it is now, it feels safer...
  4. eagle

    shimming a 155z

    I have no idea. But since the case will also warm up and since that aluminium alloy will expand more for sure than the steel sprockets/washers/shims/etc (assumed theyre heated the same amount) play might even increase between the two inner/gearbox casings. On the other hand those sprockets...
  5. eagle

    shimming a 155z

    Well... I studied precision engeneering... so "excessive" play can mean 5/1000mm ^^ I got proper shims and everything now and was able to actually measure play to give you a better idea. (dial gauge mounted via a magnetic stand on the oilpump). Fitted were: -Crankshaft -primary drive sprocket...
  6. eagle

    shimming a 155z

    Hi folks! I just wanted to know whats your experience with shimming the 155z to reduce the axial end play of its shafts? It seems to be a bit controversal, I read proper shimming should give a litte less wear/more durability but on the same time this kinda engines seem to need quite a bit of...
  7. eagle

    compression gauges and conpression ratio

    I have no idea what it was before coz I only got this gauge since my intake valve broke but kicking it over feels about as it was before, even a bit harder due to the harder valve springs I guess, I did several kicks, BUT with closed throttle... seemes like I'll have to try it again... Valves...
  8. eagle

    compression gauges and conpression ratio

    Hi folks! I just rebuilt my engine (zongshen 155ccm) after changing a broken intake valve. I did test compression with a (cheap, analog) gauge and it says about 7bar (~100psi)... Compression ratio should be 11.5 : 1 according to webshops that stock that engine. I did bed the valves with...
  9. eagle

    Engine tuning: timing and ignition

    Haha, wait... that won't work ^^ So how do I test the setup? Acceleration? Measure the time I'll need from zero to a certain speed? I saw some Koso speedos that do that. I'll contact akunar for specs... only thing I know right now is that it's got 280degs open duration and a higher lift...
  10. eagle

    Engine tuning: timing and ignition

    Nice! Thanks! Thats more info than I expected. However I guess I have to read a few articles before getting started... So this cam cards tell me when intake and exhaust is opened... reference point is TDC I guess. By installing dial indicators at one valve and check flywheel mark or play safe...
  11. eagle

    Engine tuning: timing and ignition

    Hi folks! I'm currently working on my ZS155 engine (runnning a oko28 flatslide). Got a akunar cam (midrange) and HD valve spring set on its way. In the meantime I'm flowing/porting the head. Carb is set up pretty much spot on for current setup. Now I thought the next thing to optimize...
  12. eagle

    My ride

    hahahahaha ...you're kidding me ^^ And yeah, I'll add a bit more red and white to the bike, I just don't like the excessive bright and colourful stuff... an no, I'm really no emo nor some kind of death metal or whatever maniac ^^
  13. eagle

    My ride

    Hey folks, just wanted to share some pics of my ride. It's the latest model stomp KZ (UK) with some ups: -Zongshen 155ccm -OKO 28mm Flatside -Kayaba 36mm USD forks (275mm travel!!) -UFO plastic kit with Metal mulisha decals -replaced EVERY single screw with high grade ones -renthal fatbars...
  14. eagle

    For Those about to Rock... buying OKO Flatslides..

    Thanks mate! Are there CDIs with connections for accelerator pump carbs that have throttle opening sensors to tune the curve? I saw OKO also does CVK replikas, might be a fun project to get one of these running properly...
  15. eagle

    For Those about to Rock... buying OKO Flatslides..

    Thanks for the info! I hope it isn't going offtopic too much but... really? I thought normal stock CDIs would have a rev limiter so they can sell you aftermarked CDIs without them ;-P Interesting to know... So I'll just need to find harder valve springs. Do you know which tuning cams would fit...
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