grab a piece of modelling clay, plasticine, playdoh, oil and flour etc.
spread an even 2mm layer over most of the piston crown, reassemble engine, then VERY GENTLY BY HAND turn the engine over a few times, dont force it if it doesnt turn over easily.
disassemble, and check that valves arent cutting through the "clay"
you want about 1mm of clearance. you may be using the dremel to increase the valve relief on the piston slightly.... overdo it and youll end up with a hole in the piston....
why a mm of clearance? cus when the engines running, on the exhaust stroke the pistons inertia takes up any slack in the bearings.... so what seemed ok with the clay test is not always ok when running...trust me, i found that out the hard way
now waiting for a new piston
i didnt hit the valves, i hit the head itself....oops.... and had maybe 1/4mm clearance with the clay test...
tip...dont modify engines unless youre willing to have the odd f***up, lol
(stop that laughing, jack
)
i still feel akunar is the best source of pistons, if you know your dimensions already, and after something that isnt "standard"...they seem to have the most comprehensive list of sizes... wrist pin diameter, deck height, domeheight and bore....the most important dimensions that noone else seems to list as thoroughly...